Showing 6 results for Optimization
B. Mirzakhani,mohammadi, H. Arabi,s. H. Seyedein, M. R. Aboutalebi, M. T. Saleh, Sh. Khoddam,
Volume 6, Issue 3 (9-2009)
Abstract
Abstract:Optimization of specimen geometry before subjecting it to hot torsion test (HTT) is essential for minimizingnon-uniform temperature distribution and obtaining uniform microstructure thought the specimen.In the present study, a nonlinear transient analysis was performed for a number of different geometries andtemperatures using the commercial finite element (FE) package ANSYSTM. FE thermal results then were applied tooptimize HTTspecimen produced from API-X 70 microalloyed steel taking into account the microstructurehomogeneity. The thermodynamic software Thermo-calcTM was also used to analysis solubility of microalloyingelements and their precipitates that may exist at different equilibrium conditions. In addition the behavior of austenitegrain size during reheating was investigated. The results show high temperature gradient occurred in long specimens.This could lead to non homogeneous initial austenite grain size and alloying element or precipitates within the gaugesection of the specimen. The proposed optimization procedure can in general be used for other materials and reheatingscenarios to reduce temperature. This then creates more homogeneous initial microstructure prior to deformation andreduces errors in post processing of the HTTresults
Dr Mohammad Reza Allazadeh,
Volume 9, Issue 3 (9-2012)
Abstract
Abstract: A combination of a finite element method (FEM) algorithm with ANSYS codes and post image processing of NDT ultrasonic images along with laboratory cooling experiments and microstructural analysis provide a guideline to determine the optimum cooling rate for any grade of steel in which the highest productivity can be achieved without any degradation of the cast steel products. The suggested FEM algorithm with ANSYS codes is introduced to develop a quasi real models to simulate quenching of as-cast steel with any cooling rate from any initial temperature below steel’s melting point. The algorithm builds a model which is capable to approximate the thermodynamic stresses generated by thermal strain and possible solid-solid phase transformation for as-cast steel with any chemical composition. The model is applicable for any casting geometry (slab, billet and bloom, bar, etc) and adaptable for any method of cooling (unidirectional or multidirectional). Cooling with any cooling agent can be simulated with the algorithm in an ideal case. The phase transformation of the steel in the algorithm can be controlled by Continuous Cooling Transformation (CCT) Diagram obtained from analytical calculation or real time-temperature-transformation experiments for the cast steel. A function for optimizing cooling rate is suggested.
M. Arockia Jaswin, D.m. Mohan Lal,
Volume 15, Issue 1 (3-2018)
Abstract
The behaviour of the cryogenically treated En52 martensitic valve steel has been experimentally analyzed in this paper. Material samples are subjected to deep cryogenic treatment after completing the regular heat treatment. The critical properties of the valve steel like wear resistance, hardness, tensile strength and impact strength are evaluated for the cryo treated En52 valve steel samples as per the ASTM standards. The microstructural changes and the mechanism behind the enhancement of the properties are examined and reported. The precipitation of fine carbides, transformation of retained austenite and refinement of carbides were the reasons behind the improvement of the mechanical properties. Deep cryogenic treatment process parameters are optimized for better wear resistance, hardness and tensile strength using grey Taguchi technique. Deep cryogenic treatment process greatly influences the wear resistance, a maximum enhancement of 54% is observed
M. Abbasalizadeh, R. Hasanzadeh, Z. Mohamadian, T. Azdast, M. Rostami,
Volume 15, Issue 4 (12-2018)
Abstract
Shrinkage is one of the most important defects of injection molded plastic parts. Injection molding processing parameters have a significant effect on shrinkage of the produced parts. In the present study, the effect of different injection parameters on volumetric shrinkage of two polymers (high-density polyethylene (HDPE) semi-crystalline thermoplastics and polycarbonate (PC) as a representative of amorphous thermoplastics) was studied. Samples under different processing conditions according to a L27 orthogonal array of Taguchi experimental design approach were injected. Effect of material crystallinity on the shrinkage of injected samples was investigated. Obtained results revealed that semi-crystalline thermoplastics have larger shrinkage values in comparison with amorphous thermoplastics. Shrinkages of injected samples were also studied along and across the flow directions. Results showed that the flow path can dramatically affect the shrinkage of semi-crystalline thermoplastics. However for amorphous thermoplastics, results showed an independency of obtained shrinkage to flow direction. Analysis of variance (ANOVA) results illustrated that cooling time was the most effective parameter on shrinkage for both PE and PC injected samples; followed by injection temperature as the second important parameter. The optimum conditions to minimize shrinkage of injection molded samples are also achieved using signal to noise ratio (S/N) analysis.
Nur Mohammad Hosseini, Zahra Bahri, Asghar Azizi,
Volume 19, Issue 4 (12-2022)
Abstract
The beneficiation of coal tailings is usually difficult by common oily collectors in the flotation process, so
it is necessary to use a suitable method for clean coal recovery from coal tailing dams. Thus, this study was aimed
to investigate the behavior of dissolved air flotation by zero prewetting time for the clean coal recovery and to
optimize the conditions of zero prewetting time for an effective flotation. In this regards, the effects of the process
parameters, i.e., pH, frother type, collector type on the rougher flotation recovery of coal tailings were assessed and
optimized. Additionally, Fourier transform infrared (FTIR) spectroscopy was used to understand the functional
groups of oily collectors on the surface of floated products. The findings indicated that the frother type and the
interactive effects between the type of frother and collector had the most effect on the performance of flotation. It
was also found that under the optimal conditions (150 g/t Methyl isobutyl carbinol, 1500 g/t gas oil, and pH 4), the
combustible recovery, yield reduction factor, and flotation efficiency index of coal reached to 67.79%, 0.056%, and
37%, respectively. Meanwhile, the FTIR analysis confirmed that the less adsorption of gas oil collector occurred in
the presence of SDS (Sodium dodecyl sulfate) as frother due to the interaction of SDS and collectors
Muhammad Shahzad Sadiq, Muhammad Imran, Abdur Rafai, Muhammad Rizwan,
Volume 21, Issue 2 (6-2024)
Abstract
With increasing energy demand and depletion of fossil fuel resources, it is pertinent to explore the renewable and eco-friendly energy resource to meet global energy demand. Recently, perovskite solar cells (PSCs) have emerged as plausible candidates in the field of photovoltaics and considered as potential contender of silicon solar cells in the photovoltaic market owing to their superior optoelectronic properties, low-cost and high absorption coefficients. Despite intensive research, PSCs still suffer from efficiency, stability, and reproducibility issues. To address the concern, the charge transport material (CTM) particularly the electron transport materials (ETM) can play significant role in the development of efficient and stable perovskite devices. In the proposed research, we synthesized GO-Ag-TiO2 ternary nanocomposite by facile hydrothermal approach as a potential electron transport layer (ETL) in a regular planar configuration-based PSC. The as synthesized sample was examined for morphological, structural, and optical properties using XRD, and UV-Vis spectroscopic techniques. XRD analysis confirmed the high crystallinity of prepared sample with no peak of impurity. The optimized GO-Ag-TiO2 ETL exhibited superior PCE of 8.72% with Jsc of 14.98 mA.cm-2 ,Voc of 0.99 V, and a fill factor of 58.83%. Furthermore, the efficiency enhancement in comparison with reference device is observed which confirms the potential role of doped materials in enhancing photovoltaic performance by facilitating efficient charge transport and reduced recombination. Our research suggests a facile route to synthesize a low-cost ETM beneficial for the commercialization of future perovskite devices.