Iranian Journal of Materials Science and Engineering

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Abstract: Zirconia solid electrolytes with nonequilibrium composite structure were prepared by impregnation of a porous 8YSZ matrix with a solution of Zirconia. Microstructures were characterized by XRD and SEM. The electrical properties were studied by impedance spectroscopy as a function of temperature. Biaxial flexural strength and fracture toughness of composite samples were measured by ring on ring and Vickers microhardness indentation methods respectively. The microstructures of the composite electrolytes were composed of cubic grains surrounded by tetragonal second phase grains. It was shown that the electrical and mechanical properties of the prepared electrolyte can be adjusted by controlling the amount of doped zirconia. Increasing the amount of doped zirconia increases the tetragonal phase content which improves fracture toughness and fracture strength. In addition, increasing tetragonal phase content of the composite electrolytes decreases the conductivity at high temperatures while the situation is reversed at low temperatures.

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The structural and electrochemical properties of Gd-doped perovskite oxides were investigated to improve the performance of solid oxide fuel cell (SOFC) cathodes. Ba_0.5Sr_0.5-xGd_xCoO_3-δ and BaSr_1-xGd_xCo₂O_5+δ (BSGC) compounds were synthesized via a sol–gel thermolysis method to elucidate the effects of Gd incorporation on crystal structure, microstructure, and electrochemical activity. X-ray diffraction (XRD) and scanning electron microscopy (SEM) confirmed the coexistence of simple and double perovskite phases, with Gd substitution leading to finer grains (down to 0.4 ± 0.14 μm) and improved phase homogeneity. Area-specific resistance (ASR) and conductivity measurements revealed a strong structure–performance relationship. The optimal composition, Ba_0.5Sr_0.3Gd_0.2CoO_3-δ, exhibited an exceptionally low ASR of 0.12 Ω cm² at 700 °C which further decreased to a minimum of 0.04 Ω cm² at 850 °C, significantly outperforming GdBaCo₂O_5+δ (GBCO), (1.76 Ω cm²). These findings demonstrate that rational structural design through rare-earth doping effectively enhances oxygen transport and electrochemical activity, providing a promising pathway for high-performance intermediate-temperature SOFC cathodes.