Iranian Journal of Materials Science and Engineering

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Nitriding is a surface treatment technique used to introduce nitrogen into metallic materials to improve their surface hardness, mechanical properties, wear resistance and corrosion resistance. In this research, the effects of plasma nitriding parameters including frequency and duty cycle were investigated on samples with different grooves dimensions. Steel blocks prepared from DIN1.2344 hot working steel were plasma nitride at 500 °C under the atmosphere contents of %75H2-%25N2, the duty cycles of 40%, 60%, 80%, and the frequencies of 8, 10 kHz for 5 hours. Then characteristics and micro hardness's of the nitrided samples were investigated using SEM, XRD, and Vickers Micro Hardness method. The results of the experiments indicated that with increasing frequency, the duty cycle, and the thickness of the grooves, the roughness of the surfaces increased. With an increase in duty cycle from 40% to 80%, the hardness of the surface rose and the thickness of the compound layer built up. Hollow cathode effect occurred in the samples with small grooves and high duty cycle in plasma nitriding. This will result in over heating of the sample which leads to a decrease in the slope of hardness values from the surface to the core of the sample and also a decrease in the diffused depth of nitrogen. The compound layer of the treated samples consisted of @ : Fe4N and : Fe2-3N phases and the proportion of the A to @ increased with the decrease in the duty cycle. Increasing the frequency did not affect the proportion of phases and micro hardness of the samples.

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In this research study, a composite coating of Ni-Co/SiC-CeO₂ was prepared on a copper substrate using the pulse electrodeposition technique. The effects of electrodeposition parameters, including current density, duty cycle, and frequency, on the properties of the prepared coating were investigated. The selected current density values were 0.1, 0.2, and 0.3 A/cm², the duty cycle options were 10, 20, and 30%, and the frequency values were 10, 100, and 1000 Hz. Increasing the current density enhanced the microhardness of the coating but reduced its corrosion resistance. This behavior can be attributed to the grain refinement occurring within the coating as the current density increases. On the other hand, an increase in duty cycle resulted in a decrease in microhardness, which can be attributed to a decrease in the concentration of nanoparticles within the coating. The lower corrosion resistance observed at higher duty cycles could be attributed to the decrease in off-time, causing the pulse electrodeposition conditions to approach a DC (direct current) state. Furthermore, higher frequencies were found to be associated with increased microhardness and improved corrosion resistance of the coatings. The coatings with the highest corrosion resistance exhibited a corrosion current density of 0.29 µA/cm² and a polarization resistance of 1063 Ω.cm² in a 3.5% NaCl solution. These coatings were prepared using a current density of 0.2 A/cm², a duty cycle of 10%, and a frequency of 1000 Hz.