Iranian Journal of Materials Science and Engineering

Jatropha curcas leaves extract was tested as a green corrosion inhibitor for mild steel in aqueous hydrochloric acid solution using gravimetric and thermometric techniques. The results reveal that the inhibition efficiency vary with concentration of the leaf extract and the time of immersion. Maximum inhibition efficiency was found to be 95.92% in 2M HCl with 0.5 g/l concentration of the extract in gravimetric method, while 87.04% was obtained in thermometric method. The inhibiting effect was attributed to the presence of alkaloids, flavonoids, saponins, tannins and phenol in the extract. The adsorption processes of the Jatropha curcas leaves extract onto the mild steel is consistent with the assumptions of Langmuir isotherm model and also found to be spontaneous. From the results, a physical adsorption mechanism is proposed for the adsorption of Jatropha curcas leaves extract onto mild steel surface.

In this study, an  organic compound  inhibitor, namely N-benzyl-N-(4-chlorophenyl)-1H-tetrazole-5-amine (NBTA), was synthesized and the role of this inhibitor for corrosion protection of stainless steel (SS) exposed to 0.5 M H₂SO₄ was investigated using electrochemical, and quantum analysis. By taking advantage of potentiodynamic polarization, the inhibitory action of NBTA was found to be mainly mixed type with dominant anodic inhibition. The effectiveness of the inhibitor was also indicated using electrochemical impedance spectroscopy (EIS). Moreover, to provide further insight into the mechanism of inhibition, quantum chemical calculations of the inhibitor were performed. The adsorption of NBTA onto the SS surface followed the Langmuir adsorption model with the free energy of adsorption ΔG⁰_ads of of -7.88 kJ mol^-1. Quantum chemical calculations were employed to give further insight into the mechanism of inhibition action of NBTA.

Porous hollow glass microspheres have many uses, including encapsulation of active materials. In this paper a fast and facile method for fabricating porous hollow glass-microspheres was demonstrated by etching them using dilute hydrofluoric acid. Then, a highly reactive amine was infiltrated into the etched glass microspheres. Scanning electron microscopy was conducted for the hollow glass microspheres prior and post etching process. With regards to the porous hollow glass spherical sample, the spherical nature, morphology, pore diameter and the porosity were studied using scanning electron microscopy. Formation of the intact hollow glass microspheres with an open through wall porosities following phase separation and etching of the boron oxide rich phase was demonstrated using reciprocating shaker as the most suitable agitation method. The BET results indicated that the surface of the porous microspheres contained nano-pores. It is believed that the simplicity of the reported fabrication technique of micro/nano porous structure has the potential to scaling up for large scale production

The boronizing of a tungsten heavy alloy containing Ni and Fe as the major alloying elements were performed in the present study to increase its surface hardening. Pack cementation method was employed as a well-known, successful solid-state process for boronizing. The coating treatment was accomplished at different temperatures of 1000, 1050 and 1100°C for 6 and 9 hours. The formation of tungsten boride phase was confirmed, although a silicide layer covered the surface of the specimen as the outer layer. The mechanism of the formation of a multilayered surface was explained. The maximum thickness of reaction zone and surface hardness achieved in the current work were 300 µm and 2470 HV, respectively.

In this paper the effect of plasma spray parameters, atomizing gas and substrate preheat temperature on microstructure and phase composition of YSZ coatings produced by SPPS process have been investigated. The experimental results showed that increasing the power of plasma, using hydrogen as the precursor atomizing gas and increasing substrate preheat temperature decrease the amount of non-pyrolyzed precursor in the coatings. At low plasma power most of the deposited precursor is in non-pyrolyzed state, and consequently the applied coatings are defective. The increase in substrate temperature beyond 800^oC either by preheating or heat transfer from plasma torch to the substrate, prevent the coating formation. In SPPS coating formation, up to a special spray distance the optical microscopy image of the coatings showed a snowy like appearance. XRD analysis showed that in this situation the amount of un-pyrolyzed precursor is low. Beyond this spray distance, spherical particles, are obtained and XRD analysis showed that most of the precursor is in un-pyrolyzed state.

- The mechanism of diffusion layer growth in plasma nitrided coatings applied on a St52 steel using an active screen is investigated. The nitriding was performed at 450,500 and 550 ◦C temperature nitriding times of 5, 10 and 15 h, in a gas mixture containing 20 vol. % H2: 80 vol. % N2 and DC-pulsed plasma nitriding unit.

The surface, cross section and the thickness of diffusion of specimens was studied in terms of optical and scanning electron microscopy. According to the measurements of diffusion layer thickness, values of Q and D₀ for nitrogen diffusion in substrate were calculated as 50585 (j/mol) and 4.11×10^-10 (m²/s)respectively. The variations of depth of hardness during nitriding period was determined

In this research, nanocrystalline Co-Fe coatings were electrodeposited on copper substrate. The influence of current density on different properties of the films at two pH levels was investigated. All the coatings showed nodular structure with rougher morphology at higher current densities. Due to anomalous deposition at higher current density, the amount of iron content increased and reached its maximum value at about 50 wt.% for the coating obtained from pH 5. X-ray diffraction patterns showed hcp structure as the dominant phase. However, by increasing current density at lower pH value, a double phase structure containing fcc+hcp phases was detected. It was observed that current density has a positive effect on grain refinement. However, coarser grains would obtain at lower pH value. Microhardness measurements showed that, there is a direct relationship between grain size and microhardness. Moreover, microstructure in double phase structure films can influence microhardness more dominantly. Vibrating sample magnetometer (VSM) measurements indicated that the saturation magnetic is proportion to deposited iron content and reached its maximum value at about 1512 emu/cm³. It was cleared that grain size, phase structure and chemical composition can affect coercivity of the films effectively.

Indonesian Navy (TNI AL) is the main component for Maritime Security and Defence. Because of that, TNI AL needs Indonesian Warship (KRI) to covered Maritime area. The main requirement from KRI is fulfilled by demand. To pock of fuel demand from KRI at Naval Base, it needs a new pipeline of fuel distribution network system. The pipeline network system used for maximum lifetime must be protected from corrosion. Basically, there are five methods of corrosion control such as change to a more suitable material, modification to the environment, use of protective coating, design modification to the system or component, and the application of cathodic or anodic protection. Cathodic protection for pipeline available in two kinds, namely Sacrifice Anode and Impressed Current Cathodic Protection (ICCP). This paper makes analysis from design of Impressed Current Cathodic Protection and total current requirement in the method. This paper showed both experimental from speciment test and theoritical calculation. The result showed that design of Impressed Current Cathodic Protection on fuel distribution pipeline network system requires voltage 33,759 V(DC), protection current 6,6035 A(DC) by theoritical calculation and 6,544 A(DC) from pipeline specimen test, with 0,25 mpy for corrosion rate. Transformer Rectifier design needs requirements 45 V with 10 A for current. This research result can be made as literature and standardization for Indonesian Navy in designing the Impressed Current Cathodic Protection for fuel distribution pipeline network system.

In this study the use titanium and tungsten as alternatives to the noble metals in the jewellery industry was investigated. The degradation of titanium and tungsten were compared to that of gold, used as reference. Alternate immersion tests were performed in 3.5% sodium chloride and artificial perspiration. The metals’ abrasion resistance with respect to textile fabrics was determined.

In general, there is around 30% difference in pit density for titanium and tungsten as compared to that of gold. Pit depth and pit diameter showed a similar trend. From the abrasive test performed, it was observed that titanium and tungsten had insignificant changes in the surface reflectivity with time. Hence, it was deduced that titanium and tungsten products would have longer maintenance intervals than that of gold. New tools and techniques, however, would be required by jewellers to work with titanium and tungsten.  

Influence of formation of surface nano/ultrafine structure using deep rolling on plasma nitriding and tribological properties of the AISI 316L stainless steel was investigated. Initially, the deep rolling process was carried out on the bar-shaped specimens at 15 cycles with 0.2 mm/s longitudinal rate and 22.4 rpm bar rotation. Then, plasma nitriding treatment was applied on the as-received and deep rolled kinds at 450 °C and H₂-25% Vol. N₂ gas mixture for 5_­ h. Surface micro-hardness and un-lubricated pin-on-ring sliding wear tests were carried out on the as-received, deep rolled, plasma nitrided and deep rolled-plasma nitrided kinds. Results revealed that deep rolled-plasma nitrided kind is shown the highest wear resistance than the others, due to the further increased surface hardness achieved via the combined process.

Tin-Zinc alloy coatings have many applications because of their unique properties such as corrosion resistance, solderability and flexibility. In this study, the effect of current density, temperature and pH on chemical composition, cathodic current efficiency, morphology and structures of the coatings was investigated. The results illustrated that, at low current densities (<0.5 mA/cm²), the coatings were relatively pure tin, but Zn content increased with enhancing the current density. At higher currents a relatively pure Zn film was obtained. Temperature and pH also affected chemical composition of the alloy films. Zn content of the coatings was decreased by increasing the temperature, while its variation with pH had ascending-descending trend. Morphological investigation of the coatings revealed that increasing Zn content of deposits led to porous, rough and fine grained films.